OEM Automatic Filling Machine Liquid 100ml 500ml 800ml Bottle Filler

Standard filling machines work for standard products. But most liquid products are not standard — they have specific viscosities, particulate content, chemical characteristics, temperature requirements, and packaging formats that a one-size-fits-all filler cannot accommodate. The YMF4 platform is architected for configurability from the ground up, with five pump technologies, expandable filling heads, and a menu of integrated options that transform it from a standalone filler into a complete packaging workstation.

When you request a customized YMF4, here is the engineering workflow:

1. Step 1: Application Review Your product specifications, bottle dimensions, target throughput, facility constraints (voltage, air supply, floor space), and any regulatory requirements are reviewed by our application engineering team. We identify the pump type, number of heads, and options that match your production profile.

2. Step 2: Sample Testing (Recommended) You ship product samples and representative bottles to our Shanghai engineering center. Our R&D team configures a YMF4 test unit with your specified pump type and runs it through a 24-hour production simulation. We measure fill accuracy, cycle times, drip performance, and bottle handling. You receive a test report with data tables and video documentation. This step validates that the proposed configuration works with your actual product — not just a theoretical compatibility assessment.

3. Step 3: Engineering Approval and Production Based on sample test results (or direct specification if testing is waived), our engineering team finalizes the machine specification, generates mechanical and electrical drawings, and releases the order to production. Custom configurations typically require 25-35 working days from order confirmation to shipment.

4. Step 4: Factory Acceptance Testing Your completed machine runs a 24-hour test with accuracy measurements recorded at intervals. For custom configurations, we can perform this test using your product (if sufficient sample was provided) or a viscosity-matched simulant. The test report is included with your machine documentation.

The single most important configuration decision is pump selection. The YMF4 chassis accepts all five pump types, and they can be mixed on a single machine (e.g., two heads with piston pumps for thick products, two with magnetic pumps for thin products).

• Viscosity: 1-50,000 cP
• Best for: General-purpose filling applications with medium to high viscosity
• Notable: Servo-driven with programmable fill profile; excellent accuracy across the full range
• Typical products: Honey, sauces, shampoos, creams, edible oils, syrups, lotions

• Viscosity: ≤1,000 cP
• Best for: Low-viscosity corrosive or expensive liquids requiring zero leakage
• Notable: Hermetically sealed — no shaft seal to wear, leak, or contaminate product
• Typical products: Perfumes, essential oils, alcohol, reagents, ophthalmic solutions, toners

• Viscosity: 1-80,000 cP
• Best for: Clean (no particulates) products requiring consistent, pulse-free flow
• Notable: Excellent flow stability; simple mechanical design for easy maintenance
• Typical products: Lubricating oils, chocolate, liquid sugar, printing inks, resins, glycerin

• Viscosity: 1-1,000,000 cP
• Best for: High-viscosity products containing soft particulates
• Notable: Gentle lobed design transfers product without crushing suspended solids; sanitary design for food applications
• Typical products: Chunky pasta sauce, fruit preserves with whole berries, meat-based condiments, toothpaste, peanut butter with nut pieces

• Viscosity: Water-thin liquids only
• Best for: Lowest-cost configuration for products that flow freely
• Notable: No pump mechanism — product flows by gravity from elevated hopper; zero additional cost
• Typical products: Water, thin beverages, alcohol, vinegar, reconstituted juices

The YMF4 ships standard with four filling heads. For higher throughput requirements, the machine can be configured with 6, 8, or 12 heads at the time of manufacture. Additional heads increase the bottles filled per cycle proportionally — a 12-head configuration processes three times the bottles per cycle of the 4-head base configuration.

Head count selection depends on your bottle diameter and conveyor width. The 12-head configuration requires a wider conveyor and is typically specified for bottles under 250ml where the bottle diameter allows 12 containers to fit across the filling zone.

Automatic Capping Machine Integration Add an inline automatic capping machine after the filling station to create a fill-and-cap workstation. YIMUPACK cappers handle screw caps, pump dispensers, trigger spray heads, and press-on lids. The capper shares the YMF4's conveyor and control logic, eliminating synchronization issues between separate machines.

Labeling Machine Integration Add YIMUPACK automatic labeling — wrap-around for round bottles, front-and-back for flat/oval bottles — to complete the fill-cap-label workflow on a single integrated line.

Ink-Jet Printer / Hot Stamp Coder Print batch numbers, production dates, expiration dates, and lot codes on bottles inline. Mounted on the conveyor after the filling station, before or after capping depending on print surface.

Feeding and Collecting Turntables Semi-automate bottle loading and unloading with rotary accumulation tables. Bottles are loaded onto the feeding turntable in bulk and automatically singulated onto the conveyor. Filled bottles accumulate on the collecting turntable for manual or automated packing.

Side-Belt Clamping Conveyor For tall, narrow-based, or irregularly shaped bottles that may tip on a standard flat-belt conveyor. Side belts grip the bottle from both sides through the filling zone for positive stability.

Heated Hopper with PID Control For products that are solid or too viscous at room temperature. The hopper jacket circulates heated fluid with PID temperature control maintaining setpoint ±1°C. The product path (pump, hoses, nozzles) can be heat-traced for products that must remain above ambient temperature throughout the filling process.

Clean-in-Place (CIP) System Automated wash/rinse cycle for the complete product path. Programmable sequences control wash solution circulation, dwell time, rinse water flow, and air blow. The cycle is documented in the PLC for cleaning validation records.

UV-C Sterilization Module Integrated UV-C lamps in the filling zone enclosure for aseptic filling applications. Reduces microbial load in the filling environment for products requiring extended shelf life without preservatives.

Contact YIMUPACK to discuss your custom filling machine requirements. Send us your product details and target specifications — our engineering team will propose a YMF4 configuration matched to your production needs.