PLC 316L Automatic Liquid Filling Machine Olive Oil Bottling Equipment
Product Details
316L automatic liquid filling machine
,PLC automatic liquid filling machine
,PLC automatic bottling machine
Automatic YMF4 Piston Pump Liquid Filling Machine Syrup Tomato Sauce And Olive Oil Liquid Filler With Customizable
Cosmetic manufacturers compete on perceived quality — and fill consistency is one of the first things a customer notices. An underfilled luxury serum erodes brand trust. An overfilled bottle eats margin on expensive formulations. Splashed or dripped product on bottle threads creates a poor unboxing experience. The YMF4 four-nozzle filling machine delivers the precision, cleanliness, and material compatibility that personal care and beauty brands demand.
Cosmetic formulations span an enormous viscosity and chemical range. A single production facility might fill water-thin toners, medium-viscosity shampoos, thick body creams, and alcohol-based perfumes — each with different material compatibility requirements. Standard industrial fillers that work for motor oil will not serve this industry because their seal materials degrade in contact with fragrance compounds, their pumps shear emulsion-stabilized creams, and their fill accuracy is inadequate for high-value formulations where 5ml of product can cost more than the bottle.
The YMF4 addresses cosmetic production specifics through its modular pump platform. Rather than forcing all products through one pump type, you select the pump technology matched to each formulation's chemistry and rheology.
Magnetic Drive Pump — for Fragrances, Toners, and Alcohol-Based Products Perfumes and colognes present three challenges: they are costly (every drop matters), they contain solvents that attack standard seal materials, and they demand absolute purity (no lubricant contamination from mechanical seals). The magnetic drive pump solves all three. Its seal-less design eliminates the shaft seal — the pump head is hermetically isolated from the drive mechanism via a magnetic coupling through a static containment shell. No leak path exists. Wetted materials are 316L stainless steel and PTFE, both inert to fragrance compounds, ethanol, and essential oil solvents. Fill accuracy holds at ±0.5% even for 5-30ml volumes typical of luxury fragrance bottles.
Piston Pump — for Creams, Lotions, and Viscous Formulations Emulsion-based products (face creams, body butters, hair conditioners, sunscreens) require gentle handling to maintain emulsion stability. The YMF4 piston pump moves product through positive displacement without the high-shear zones that can break emulsions. The servo-driven piston stroke is programmed with a slow-start profile to prevent splashing of thick creams, and the anti-drip retraction ensures clean nozzle cutoff — no product strings or threads between containers. This is especially important for opaque creams where any residue on bottle exteriors is immediately visible.
Gear Pump — for Shampoos, Body Washes, and Liquid Soaps These moderate-viscosity surfactant-based products fill efficiently with the gear pump configuration. The gear pump's consistent flow rate without pulsation produces smooth, even fills at speeds up to 70 bottles per minute across the four heads. For manufacturers producing multiple SKU variants (different fragrance or color), the quick-disconnect pump design enables rapid flush and changeover.
- Diving nozzle technology — nozzles descend to near the bottle base before filling begins, then rise gradually as product level increases. This eliminates the free-fall splashing that introduces air bubbles into clear gels and serums, where bubbles are a visible quality defect.
- SUS304/316L construction throughout the product path — no corrosion, no metallic leaching into acidic formulations like AHA serums or vitamin C treatments
- Enclosed filling zone with transparent dust cover — prevents airborne contaminants (dust, fibers, shed skin cells) from settling into open containers during filling
- No-bottle-no-fill sensor logic — prevents expensive cosmetic formulations from being dispensed onto an empty conveyor
- Recipe memory for 1,000+ products — perfect for contract manufacturers running 50+ different client formulations with different bottle sizes, fill volumes, and pump speeds
| Parameter | Specification |
|---|---|
| Filling Heads | 4 (expandable to 6/8/12) |
| Fill Volume | 10-5000ml |
| Fill Accuracy | ≤±0.5% |
| Speed (100ml fill) | Up to 3,000 BPH |
| Bottle Size | 50-5000ml capacity |
| Product Contact Materials | SUS304/316L stainless steel, PTFE (magnetic pump), food-grade PE |
| Control | PLC + touchscreen |
| Recipe Storage | 1,000+ product configurations |
| Power | 220V/380V, 50/60Hz, 1-phase or 3-phase |
| Machine Size | 2000×1200×2200mm |
| Machine Weight | ~240kg |
Q: Can the YMF4 fill both water-thin serums and thick creams without changing pump types?
A: If your product range spans from very thin (toners, micellar water) to very thick (body butter, hair masks), we recommend configuring the YMF4 with the piston pump system. The piston pump handles the broadest viscosity range (1-50,000 cP) of any single pump type in our lineup. For formulators who work extensively with alcohol-based products or need absolute zero-leak performance for expensive fragrance compounds, the magnetic drive pump is the better choice, but it is limited to products below 1,000 cP. Many cosmetic contract manufacturers purchase the YMF4 with both pump modules and swap them based on the production schedule.
Q: How does the YMF4 prevent contamination when filling products that will be applied to skin?
A: Contamination prevention is built into the machine architecture. All product-contact surfaces are pharmaceutical-grade 316L or 304 stainless steel. The enclosed transparent dust cover isolates the filling zone from ambient factory air. The diving nozzle design minimizes product exposure to air during filling. Tri-clamp connections throughout the product path enable complete disassembly for validated cleaning between batches. An optional UV-C sterilization module can be integrated into the filling zone for aseptic filling applications.
Q: Our brand uses uniquely shaped cosmetic bottles — square, triangular, oval. Can the YMF4 handle non-round containers?
A: Yes. The YMF4 conveyor accepts a wide range of bottle shapes. The guide rail system adjusts laterally and the star-wheel indexing mechanism (optional) can be customized for specific bottle geometries. For particularly unstable shapes, we offer a side-belt clamping conveyor option that grips bottles from both sides through the filling zone. Our Shanghai engineering center tests your actual bottles on a YMF4 unit as part of the pre-sale application review — we confirm compatibility before you commit.
Q: What is the changeover process between different cosmetic products to prevent cross-contamination?
A: For fragrance and color cross-contamination prevention, the product path (hopper, pump, hoses, nozzles) is fully disassembled via tri-clamp quick releases. With practice, an operator can disassemble the product path in approximately 10 minutes. Components are then individually washed, sanitized, and dried. For production environments running frequent changeovers, we recommend the CIP (clean-in-place) option, which automates the flushing sequence. A validated cleaning log is stored in the PLC for batch record documentation.
Q: Does YIMUPACK offer integrated capping and labeling to complete the cosmetic packaging line?
A: Yes. Beyond the YMF4 filling machine, YIMUPACK manufactures automatic capping machines (screw cap, pump dispenser, spray trigger), and automatic labeling machines (wrap-around, front-and-back). An integrated line eliminates the material handling and synchronization issues that occur when machines from different manufacturers are connected. We provide a single warranty, single support contact, and coordinated machine logic that handles bottle accumulation and starvation between stations.
Q: What after-sales support is available for cosmetic manufacturers in North America or Europe?
A: YIMUPACK maintains after-sales service points in the USA, Canada, and multiple European and Asian locations. Our 7×24 technical support team provides remote troubleshooting via WhatsApp video call, WeChat, and email — most operational issues are resolved within 2 hours. We maintain an inventory of critical spare parts (seals, sensors, PLC modules) for express international shipment. On-site service visits can be arranged for major interventions.
Q: How is the machine packaged to arrive undamaged for cosmetic production environments?
A: Every YMF4 ships in a 1-5cm thick fumigated solid wood crate with moisture-barrier film, foam cushioning, and internal bracing that immobilizes all moving components. The control panel and touchscreen receive additional protective packaging. The crate is palletized for forklift handling. Packing dimensions are approximately 210×80×180cm at ~320kg gross weight. We have a proven track record of damage-free delivery to 80+ countries.
Contact YIMUPACK to discuss your cosmetic filling application. Send product samples and bottle specifications to our Shanghai engineering center for complimentary compatibility testing.
Mr. Tyson
Sales Manager
- Email: tyson@yimupack.com
- Tel: +86-17302103515
- WhatsApp: 8615921163554
-
WeChat:
008617302103515
- Skype: tysonjing
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