SUS304 PLC Four Head Auto Plastic Bottle Capping Machine For Glass Dropper Jar
Product Details
SUS304 plastic bottle capping machine
,PLC plastic bottle capping machine
,PLC glass jar capping machine
CM40 Four Head Auto Capping Machine Spray Bottle And Dropper Bottle Capping Machine With Vibratory Feeder Elevator
Contract packaging operations and multi-brand manufacturers face a unique challenge: running 20, 50, or even 100+ different product SKUs on the same capping line. Every product change means different cap sizes, bottle diameters, torque specifications, and cap feeding parameters. Without intelligent changeover support, these transitions consume hours of production time each week.
The CM140's recipe-driven architecture with 1000+ HMI memory slots and tool-free mechanical adjustments reduces product changeover to under 90 seconds for the electronic transition and 5-10 minutes for complete physical changeover — maximizing production uptime for high-mix, variable-volume operations.
For a contract packer running 5 product changes per day:
| Changeover Scenario | Time per Change | Daily Lost Production | Annual Lost Production (300 days) |
|---|---|---|---|
| Manual adjustment (no recipes) | 45 minutes | 3.75 hours | 1,125 hours (140 shifts) |
| Basic recipe recall (partial automation) | 15 minutes | 1.25 hours | 375 hours (47 shifts) |
| CM140 full recipe changeover | 1.5 minutes (HMI) + 8 minutes (physical) | 0.8 hours | 237 hours (30 shifts) |
The CM140's recipe system saves over 888 hours of production time annually compared to manual changeover — equivalent to adding 111 production shifts.
The CM140 is designed to minimize the need for tools during changeover:
- Cap Wheel Diameter: Spring-loaded handwheel adjustment — turn to set wheel spacing, lock in place
- Conveyor Belt Tension: Cam-lever tensioners — flip to release, adjust, flip to lock
- Guide Rail Width: Rack-and-pinion handwheel — single adjustment synchronizes both rails
- Vibrating Bowl Track: Quick-release clamps — no screws to remove or lose
A contract manufacturer in California runs 60+ cosmetic SKUs per month — serums, lotions, toners, and oils in bottles from 30ml to 500ml with cap types ranging from droppers to flip-tops to standard screw caps. The CM140 with vibrating bowl stores all 60 recipes. Each changeover averages 8 minutes. Production runs as short as 500 bottles are economically feasible.
A food co-packer in Florida runs hot sauce from January-June and BBQ sauce from July-December, with 15 additional condiment SKUs throughout the year. The CM140's recipe system allows the line to switch between 250ml dasher-cap and 500ml flip-top bottles without recalibration. Seasonal changeover is simply a recipe selection.
A supplement manufacturer produces identical vitamin bottles with different branded caps for 30+ private-label customers. The CM140 stores a separate torque profile for each customer's cap specification — ensuring every private-label bottle meets that brand's quality standard without operator adjustment.
| Changeover Task | Time Required |
|---|---|
| HMI recipe recall | 60-90 seconds |
| Cap wheel diameter adjustment | 2 minutes |
| Bowl track replacement | 5 minutes |
| Conveyor rail width adjustment | 1 minute |
| Belt tension verification | 1 minute |
| Center compression height | 1 minute |
| Total physical changeover | 8-10 minutes |
Q: Can YIMUPACK pre-load our product recipes before shipping the machine?
A: Yes. Send us your product specifications (bottle dimensions, cap type/size, target torque) and we will pre-configure all recipes at the factory. When the machine arrives, you select your product name from the HMI and begin production immediately.
Q: What training do you provide for operators on changeover procedures?
A: We provide detailed video tutorials and an illustrated quick-reference guide covering every changeover step. Live remote training via video call is included, where our engineer walks your operators through a complete product changeover on your machine with your products.
Request a demo [blocked] of the CM140 recipe-driven changeover system for your multi-SKU production environment.
Mr. Tyson
Sales Manager
- Email: tyson@yimupack.com
- Tel: +86-17302103515
- WhatsApp: 8615921163554
-
WeChat:
008617302103515
- Skype: tysonjing
-
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